Global Motion Control Market Size, Share, Growth, Trends, and Global Industry Analysis: By System (Open-loop system, Closed-loop system), Offerings (Actuators & Mechanical Systems, Drives, Motors, Motion Controllers, Sensors & Feedback Devices, Software & Services), By Application (Metal Cutting, Metal Forming, Material Handling, Packaging, Robotics, Others), By Industry Vertical (Electronics & Semiconductor, Logistics, Automotive, Healthcare, Food & Beverage, Paper & Printing, Aerospace & Defense, Others) and Region Forecast 2020-2031

Motion Control Market size was valued at US$ 16,650.0 million in 2024 and is projected to reach US$ 25,359.4 million by 2031 at a CAGR of 5.4% from 2025-2031. Moreover, the U.S. Motion Control Market is projected to grow at 5.5% of CAGR over the forecast period. The market refers to the sector of the automation industry focused on systems and components that manage and regulate movement in machinery and equipment. It encompasses hardware such as drives, motors, controllers, and actuators, as well as software used for motion profiles, precision, and synchronization. These systems are crucial in a wide range of industrial and commercial applications, including robotics, manufacturing, packaging, semiconductor processing, and medical devices. Motion control ensures accuracy, speed, and repeatability in mechanical operations, making it a foundational element of modern automation and smart manufacturing practices.

The market is experiencing robust growth, driven by increased adoption of automation across industries and the rising need for precision in production processes. Demand is particularly strong in sectors such as electronics, automotive, and food & beverage, where speed and precision are critical to competitiveness. Technological advancements like AI-integrated motion control and the Industrial Internet of Things (IIoT) are further enhancing capabilities, reducing downtime, and improving efficiency. With the global shift toward smart factories and Industry 4.0 initiatives, the market is expected to expand steadily, supported by both innovation and rising industrial automation demand.

Facts & Figures

• According to the International Federation of Robotics (IFR), global installations of industrial robots reached over 553,000 units in 2022, with China accounting for nearly 52% of new installations. Motion control systems are integral to nearly all robotic movements, reflecting growing demand in manufacturing automation.
• As per SEMI (Semiconductor Equipment and Materials International), global semiconductor manufacturing equipment sales hit a record high of $109 billion in 2022, much of which includes machinery driven by motion control technologies for wafer handling and photolithography processes.

Key Developments

• In February 2024, ABB introduced the world’s first IE5 synchronous reluctance motor (SynRM) series featuring liquid cooling. This innovation combines ultra-premium energy efficiency with effective thermal management, setting a new benchmark for high power output and reliability within a compact footprint.
• In April 2024, Siemens expanded its automation portfolio by launching the Simatic S7-1200 G2 controllers as part of the Siemens Xcelerator platform. These next-generation controllers offer improved motion control capabilities, simplified safety implementation, higher performance, and scalability.
• In June 2024, ABB launched its next-generation robotics control platform, OmniCore, following a substantial investment of US$ 170 million. OmniCore is designed to enhance business productivity and flexibility by enabling faster, more precise, and autonomous automation.

Motion Control Market Segmentation

Based on the system:

• Open-loop system
• Closed-loop system

The closed-loop systems segment is anticipated to lead the market due to their superior precision and responsiveness. Closed-loop motion control systems operate with real-time feedback mechanisms, allowing continuous monitoring and adjustment of motion variables such as position, speed, and torque. This results in highly accurate and stable performance, which is critical in high-end applications like CNC machining, robotics, semiconductor manufacturing, and medical equipment. The growing industrial focus on minimizing error margins and optimizing output quality is driving demand for these systems. Unlike open-loop systems, closed-loop configurations quickly detect deviations and correct them, making them ideal for complex and high-speed operations. Their adoption is particularly strong in automation-intensive regions such as Asia-Pacific and North America, where manufacturers are upgrading to smarter, more efficient technologies. As industries continue to prioritize reliability and accuracy in motion processes, the closed-loop system segment is expected to maintain its dominance in the global market.

Based on the offerings:

• Actuators & Mechanical Systems
• Drives
• Motors
• Motion Controllers
• Sensors & Feedback Devices
• Software & Services

Of the segments by installation depth, shallow water installations are expected to dominate the Motion Control sector owing to their ease of access, reduced installation costs, and simplicity of maintenance. Shallow waters, generally less than 30 meters in depth, provide the perfect sites for installing tidal turbines and stream generators, particularly in coastal sites with high tidal currents. These areas involve simpler infrastructure, easier anchoring and cabling, and dramatically lower capital investments than projects in deeper water. Shallow water projects are also easier to monitor and service more frequently and with less risk, which makes them appealing for pilot programs and early-stage development. These include countries such as the UK, France, and a large part of Southeast Asia using their shallow water areas to employ scalable tidal installations that are poised to feed immediately into their renewable energy strategies. Consequently, installations in shallow waters will come to dominate the sector, especially now that governments around the world opt for nearshore, low-cost renewable sources of energy.

Based on the application:

• Metal Cutting
• Meta; Forming
• Material Handling
• Packaging
• Robotics
• Others

Robotics is expected to be the biggest application segment within the market due to its growing application across several industries like manufacturing, automotive, electronics, and logistics. Motion control systems are the backbone of robotic movements and allow for accurate positioning, speed control, and real-time adjustment in operations. Growing use of robotic automation—specifically, in manufacturing assembly lines, material handling, and warehousing—has led to a steep surge in the need for high-performance motion control solutions. It is particularly being observed in technologically advanced economies such as Japan, South Korea, Germany, and the U.S., where cobots (collaborative robots) and smart factories are fast becoming commonplace. Furthermore, service robot demand in healthcare, retail, and consumer use is driving this uptrend. With advancements in robotics technology, the cost coming down, even small and medium enterprises are increasingly starting to incorporate robotic systems, which is also boosting market demand further. As such, the application of motion control in robotics confirms its place as the fastest-growing application segment.

Based on the industry vertical:

• Electronics & Semiconductor
• Logistics
• Automotive
• Healthcare
• Food & Beverages
• Paper & Printing
• Aerospace & Defense
• Others

The electronics and semiconductor industry is expected to dominate the market largely because of its requirement of high precision, speed, and repeatability in the manufacturing process. Motion control systems play a crucial role in this industry for dealing with sensitive parts, performing ultra-fine assembly, and ensuring consistency in quality during high-volume production. As global demand for consumer electronics, smart devices, and advanced semiconductor chips rises, manufacturers are making significant investments in automated systems with advanced motion control technologies. Major electronics and chip manufacturing countries such as South Korea, Taiwan, China, and the United States are playing a critical role in driving this demand. Motion control is an important contributor in semiconductor fabrication facilities (fabs) in handling intricate lithography, etching, and wafer-handling processes. As electronics and microchip innovation increases with the advent of AI, 5G, and IoT technologies, the need for extremely precise motion control solutions in this industry is likely to remain higher than in other sectors.